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The Wegener International Inner Rotary Welding System IWS has been designed to weld joints in concrete pipe protectors or pipe inliner segments. The system is a novelty when it comes to the quality and efficiency of welding. Depending on the application, the pipes or inliner segments can be joined either directly with an extruder V-seam or alternatively by means of an applied film strip. The IWS is lowered fully assembled into the pipeline and can be moved from joint to joint. The energy (electricity + compressed air) can either be supplied by trailing or pushing means. The system is expanded to the pipe wall around the pipe cross-section at the weld joint. The process head, which is mounted on a speed-controlled carousel and bears one or two EXWELD sigma SC extruders, is guided along the circumference of the pipe and the pipe segments are bonded together. The only work that has to be performed by the operator is to prepare and finish the seam as usual, and possibly insert the film and position the extruder at the start of work.The welding process is then performed automatically.
Systems in the IWS series are available for various pipe diameters and pipe diameter ranges.
Further basic data for the system: |
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Manual positioning in the pipe |
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Can be operated on construction sites with protection against
the weather |
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Easy operation |
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Service and maintenance work must be able to be carried out by trained personnel |
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Control system: Siemens logo, mobile control cabinet, manual pressure reducer, pressure manometer and control elements |
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Integrated reelstand for welding wire, mechanical, pneumatic clamping fixture for the preform |
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Process forces are applied pneumatically |
Technical data |
IWS 25 |
IWS 30 |
| Inliner-tube diameter |
1.950 – 2.500 mm |
1.500 – 3.000 mm |
| Single process head Extruder equipment |
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1x EXWELD
beta2 SC |
| double process head Extruder equipment |
2x EXWELD
sigma SC |
2x EXWELD
sigma SC |
| Sheet Width |
ca. 200 mm |
ca. 200 mm |
| Sheet Thickness |
ca. 3 mm |
ca. 3 mm |
| Power Supply |
3x400/230V PEN,
50/60HZ |
3x400/230V PEN,
50/60HZ |
| Electrical Power cosumption |
max. 2,7 kVA |
max. 7,0 kVA |
| Compressed Air Supply |
min. 8 bar,
max. 10 bar |
min. 8 bar,
max. 10 bar |
| Diameter of testing wire |
ca. 0,5 – 1,0 mm |
ca. 0,5 – 1,0 mm |
Futher dimensions on request! If you have other questions please feel free to contact us!
We can of course adapt this machine to your individual needs! Contact us for more details!
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| Inner Rotary Welding System (IWS) |
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