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Inner Rotary Welding System (IWS)
   

Special Solutions welding of UHMW-PE welding of thin cylinder welding of foamed material production of tank cylinder welding of plastics molding welding large-area
moulded parts
debeader system profil bending profil welding automatic pipe bending bending of U-Profiles linear welding system prossecing of Hollowchamberplats Welding of joints in
concrete pipe protectors

   


The Wegener International Inner Rotary Welding System IWS has been designed to weld joints in concrete pipe protectors or pipe inliner segments. The system is a novelty when it comes to the quality and efficiency of welding. Depending on the application, the pipes or inliner segments can be joined either directly with an extruder V-seam or alternatively by means of an applied film strip. The IWS is lowered fully assembled into the pipeline and can be moved from joint to joint. The energy (electricity + compressed air) can either be supplied by trailing or pushing means. The system is expanded to the pipe wall around the pipe cross-section at the weld joint. The process head, which is mounted on a speed-controlled carousel and bears one or two EXWELD sigma SC extruders, is guided along the circumference of the pipe and the pipe segments are bonded together. The only work that has to be performed by the operator is to prepare and finish the seam as usual, and possibly insert the film and position the extruder at the start of work.The welding process is then performed automatically.

Systems in the IWS series are available for various pipe diameters and pipe diameter ranges.

Further basic data for the system:
Manual positioning in the pipe
Can be operated on construction sites with protection against
the weather
Easy operation
Service and maintenance work must be able to be carried out by trained personnel
Control system: Siemens logo, mobile control cabinet, manual pressure reducer, pressure manometer and control elements
Integrated reelstand for welding wire, mechanical, pneumatic clamping fixture for the preform
Process forces are applied pneumatically

Technical data

IWS 25

IWS 30
Inliner-tube diameter
1.950 – 2.500 mm
1.500 – 3.000 mm
Single process head Extruder equipment
1x EXWELD
beta2 SC
double process head Extruder equipment
2x EXWELD
sigma SC
2x EXWELD
sigma SC
Sheet Width
ca. 200 mm
ca. 200 mm
Sheet Thickness
ca. 3 mm
ca. 3 mm
Power Supply
3x400/230V PEN,
50/60HZ
3x400/230V PEN,
50/60HZ
Electrical Power cosumption
max. 2,7 kVA
max. 7,0 kVA
Compressed Air Supply
min. 8 bar,
max. 10 bar
min. 8 bar,
max. 10 bar
Diameter of testing wire
ca. 0,5 – 1,0 mm
ca. 0,5 – 1,0 mm

Futher dimensions on request! If you have other questions please feel free to contact us!

We can of course adapt this machine to your individual needs! Contact us for more details!
 
 
Inner Rotary Welding System (IWS)